Haglöfs shell guide
The outdoor industry is full of buzzwords and confusing terminology, and never more so than when it comes to shell layers. In this guide, we'll go through the fundamentals to help you confidently choose the right jacket for your next adventure.
What is a shell?
A proper shell jacket will shield you from wind and water, all while allowing moisture to escape from the body. Early shell layers fell short in breathability, making them more or less useless for physical activities. In modern shell layers, breathability is achieved through the integration of a membrane that is laminated or coated onto the back of the outer fabric.
Not all shells are made equal. Beyond waterproofness and breathability, many other factors come into play. You need to consider aspects like fit, pockets, cuffs, hems, ventilation openings, weight, packability, durability, and cost. And decide whether you’re in search of a rain jacket, an all-weather hiking jacket, specialized skiing or climbing wear, or simply an everyday go-to.
The Membrane
What defines a modern shell layer is that the fabric includes a membrane that repels water while enabling moisture to pass through. This membrane is incredibly thin, measuring between 0.03mm and 0.01mm (that’s one-tenth the width of a human hair). Thinner membranes generally offer better breathability, while thicker membranes often provide enhanced waterproofness.
The first breathable, waterproof barrier was a liquid coating, applied similar to paint, creating a flexible yet robust surface. Nowadays, most membranes are produced as separate sheets, which are then glued or bonded (laminated) onto the outer fabric.
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Microporous membranes have tiny holes that allow water vapor to escape but prevent water droplets from entering. Since sweat vapor and humidity consist of small water molecules, they can pass through to the outside, while larger water droplets cannot enter.
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Hydrophilic membranes draw in moisture, transferring it from the inside to the outside. The membrane absorbs sweat and then releases it on the opposite side through osmosis. Body heat accelerates the movement of moisture from inside to outside.
The Layers
The layers within a shell material should not be mistaken for the recommended layering principle of outdoor clothing (that is base, mid, and shell layers). In the context of a shell, the term “layers” refers to the number of fabrics that are fused together.
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2 layers
In a 2-layer shell jacket, the membrane and outer fabric are joined to form a single material. The membrane is often shielded by a mesh material that hangs loosely on the inside. There might also be a separate lining, and insulation between the lining and the outer shell. This is why a 2-layer jacket often ends up being bulkier and heavier compared to a 3-layer one. Some 2-layer shell garments lack a protective inner liner. While cost-effective, these options are less durable against wear and tear. Additionally, wearing the membrane directly against the skin can hinder its performance.
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2.5 layers
A 2.5-layer is a two-layer shell with an extra coating on the inside of the membrane. The “half” layer is a printed or sprayed substance on the jacket’s interior. Usually in a pattern – like dots or lines – but sometimes as a transparent coating covering the whole inner surface. The half layer serves to enhance the durability of the membrane, and provides better resistance against sweat and better next-to-skin comfort. A 2.5-layer generally reduces weight.
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3 Layers
A 3-layer shell material comprises an outer fabric, a membrane, and an inner layer that protects the membrane. These three components are bonded together, creating one material. However, not all 3-layer shells are the same – there’s a wide range of technologies and materials. Some 3-layers are lightweight, breathable, and flexible, while others are sturdy and robust, designed for heavy use and extreme adventures.
The Waterproofness
Some materials are labeled “water-resistant”, meaning a tight weave that makes it tough for water to get through, but they are not suitable for extended exposure to rain. Waterproof material forms a solid barrier against water. In this guide, when we talk about shell layers, we mean waterproof shells.
Hydrostatic head
Measuring waterproofness
The term hydrostatic head is a measure of how well a fabric can handle water pressure. Picture a water pipe covered with a shell material at the bottom end. When filling the pipe with water, it will eventually start seeping through the material at the bottom. The waterproofness is showing the height of the column of water in the pipe when water breaks through. Thus, if the water is 15 meters high in the pipe, the hydrostatic head is 15,000 mm.